Rocks, asphalt, and concrete can be broken by rock cutters efficiently. A rock cutter is considered an essential attachment for skid steers. Like any heavy-duty equipment, the rock cutter also faces some operational problems, which minimizes your workflow. But before assuming that the worst has happened, it is preferable to troubleshoot the usual issues that such equipment will encounter.
If your skid steer rock crusher is not functioning as expected, here is what you should check first.
- Problems Under Hydraulic Pressure
This is perhaps the most common type of disaster when using rock cutters when the hydraulic pressure lowers. Since this attachment relies on the hydraulic system of the skid steer, it hampers the performance.
What to Check:
- Hydraulic Fluid Levels: Weak performance or no performance can usually be traced to the hydraulic fluid level. Make sure that the Hydraulic level is filled to the required level.Β
- Slick and Dirty Leaks in the System:Β Check for any visible leaks in the hoses as well as connections. Small leaks could also mean a lot of pressure loss.
- Clogged Filters: Dirty or clogged hydraulic filters could restrict the flow of fluid and efficiency. Clean or change the filter as necessary.
If you detect weak cutting power, slow response times, or unusual movements, begin troubleshooting with hydraulic pressure.
- Dull or Damaged Cutting Teeth
A rock cutter must have sharp, tough teeth to penetrate tough materials. Hence, if the attachment fails to cut, it means the cutting teeth are worn out or damaged.
What to Check:
- Wear and Tear: Inspect the teeth by checking for dullness, cracks or even missing parts.
- Proper Installation: Make sure all teeth are securely fastened and properly aligned.Β
- Replacement Needs: If the teeth are too worn, replace them immediately to maintain efficiency.Β
Regular inspection and subsequent replacements of skid steer rock crusher cutting teeth can help prevent unnecessary downtimes and prepare conditions for cutting with more effective precision.
- Overheating While Working
If you find your skid steer rock crusher is overheating while operating, it means thereβs an issue either from the cooling system or excessive workload. Overheating might result in problems that cause damage to the unit after some time. Thus, those need to be addressed as soon as possible.
What to Check
- Temperature of the Hydraulic Fluid: If the fluid is too hot, its efficiency gets reduced, and there are possibilities of malfunctions of the attachment.
- Cooling System: Check skid steer cooling fans and vents. Make sure there aren’t blockages from dirt and debris.Β
- Balance of Workload: Use short operating times in an overloaded machine, as the constant operation will cause overheating.Β
Properly well-maintained and cooled managers do wonders for the life span of a rock crusher, preventing overheating damage.
- A Vibration Or Excessive Noise
If you sense a bit of excessive vibration or some weird noise while running means there are some mechanical problems with the rock cutters or skid steer rock crushers.
What to Check:
- Loose Bolts and Fasteners: Check attachment points and tighten any loose bolts.
- Bearing Condition: Your bearingβs condition is another thing that needs to be checked because a worn-out bearing can be noisy and also underperforming.
- Internal Damage: Continuous vibrations might indicate more complex internal damage or problems within the motor or system components and need to be inspected by a professional.
- Poor Cutting Performance
The difficulty in cutting through materials by your rock cutters may not solely arise from the attachment but also from other working conditions.
What to Check:
- Material Hardness: Some rocks or concrete types are harder than usual and need higher power settings.
- Attachment Compatibility: Check the rock cutter compatibility with your skid steerβs power rating and hydraulic capacity.
- Speed and Pressure Adjustments: Speed and pressure setting adjustments of the skid steer can also be improved for cutting effectiveness.Β
Why Choose Rockzone Americas for High-Quality Rock Cutters?
Rockzone Americas has become a trusted name in the superior rock-cutting industry. The attachments combine power, precision, and durability to ensure that skid steers will be running on optimal performance. Rockzone Americas builds rock cutters with innovative designs and with quality materials to beat the most adverse conditions. Our experts are always ready to help you with troubleshooting or maintenance advice that will guarantee maximum performance.
Conclusion
A rock cutter can be a perfect weapon, but when using it for heavy-duty attachments, you have to give it proper care. If the skid steer rock crusher or rock cutter does not work as expected, first check for hydraulic pressure, cutting teeth, overheating issues, and mechanical vibrations. Proper maintenance and troubleshooting would reduce downtime and get the projects back on schedule.
Following such a routine maintains the maximum performance of the rock cutter to give high, efficient and reliable operation every time.